Friday, August 31, 2018

High Velocity Flow Monitoring in a Sanitary Sewer

View of flow inside the pipe
View of flow inside the pipe.
A sanitary sewer within a local municipality had two options for flow monitoring applications. The first application was in front of an overflow bypass gate where standard area velocity flow monitoring technologies were installed and working, but only intermittently. When the gate closed, the water surcharged the pipe until it overflowed into the bypass weir. The AV sensor was no longer able to read the bypass flow because the water at the bottom of the channel was no longer flowing. Another challenge was with the pipe joints creating turbulence.

The alternate flow monitoring location was upstream, in a 42 inch pipe, and on the side of a hill. The level, which is 1-3 inches deep with velocity of 4.5 ft/s, was an additional challenge. Standard in-pipe area velocity sensors are not able to operate in conditions where high velocity effects the depth of the water accelerating over the top of the sensor (Bernoulli Effect) resulting in lower recorded levels.
Chart of the sensors output
Chart of the sensors output (click for larger view)

The solution in this application was LaserFlow. LaserFlow uses a non-contact sensor that utilizes a non-contact ultrasonic level sensor and a laser to read the velocity below the surface. In this application the LaserFlow allowed for accurate readings to be taken even in the most turbulent of flows.

After the initial setup the LaserFlow sensor worked well for several hours. When the level decreased, the laser started to focus on the bottom of the channel due to the steep slope of the pipe. There were two options to correct this issue:
Flow Meter technician in the pipe adjusting the LaserFlow
Flow Meter technician in the pipe
adjusting the LaserFlow.
  • Send a technician back into the confined space to position the LaserFlow sensor parallel with the flow stream. 
  • Change the slope programming setting to match the slope of the pipe without having to enter into the confined space.
It was decided the slope setting would be changed. After determining the slope of the pipe from a 12 foot rise over a 150 foot run =8% slope. After a few program adjustments, the sensor worked flawlessly.


For more information about the Teledyne ISCO LaserFlow, contact Instrument Specialties, Inc. by visiting http://isi.group or by calling 407-324-7800.